OEM/ODM Integrated Onboard Charger Factory & Exporter serving Brazil

Heavy-Duty 3.3kW–22kW SiC OBC, DC/DC Converters & High-Voltage Powertrain Integration for Automotive OEMs & Fleets in Latin America

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Explore our cutting-edge high-voltage components, telemetry trackers, and lithium energy solutions engineered for Brazilian commercial vehicles, e-buses, and electric delivery fleets.

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96.5%
Peak Conversion Efficiency (SiC)
IP67/IP6K9K
Ingress Protection Grade
3.3kW - 22kW
Scalable Power Range
< 15 Days
Rapid OEM/ODM Prototyping

Executive White Paper: Next-Generation EV Power Electronics for Brazil

Navigating Brazil's unique electrical infrastructure, severe climatic conditions, and rapidly evolving industrial decarbonization policies with automotive-grade OEM/ODM power solutions.

The Brazilian electric vehicle ecosystem is experiencing an unprecedented surge, driven by regulatory mandates such as the PROCONVE P8 (Euro 6 benchmark) emission targets and the rapid adoption of corporate ESG frameworks across major urban hubs like São Paulo, Rio de Janeiro, and Curitiba. However, vehicle integrators and fleet operators face acute technical hurdles: Brazil's dual-voltage AC distribution networks (ranging from 127V single-phase to 220V/380V three-phase 60Hz), aggressive ambient temperatures reaching up to 45°C in tropical corridors, and demanding road vibration profiles encountered by heavy cargo logistics fleets.

As a dedicated OEM/ODM Integrated Onboard Charger (OBC) Factory & Exporter, our engineering matrix solves these systemic challenges. By transition from traditional Silicon MOSFET topologies to third-generation Silicon Carbide (SiC) Power Devices, our integrated charging platforms deliver power densities exceeding 3.0 kW/L while achieving peak AC-to-DC conversion efficiency of 96.5%. These integrated assemblies combine the Onboard Charger (OBC), High-Voltage DC/DC Converter, and Power Distribution Unit (PDU) into a single compact aluminum alloy enclosure—reducing total vehicle harness complexity by 40% and overall chassis weight by up to 25 kg.

Wide Input AC Range (85V – 265V)

Engineered explicitly for Brazilian grid fluctuations. Features active Power Factor Correction (PFC > 0.99) that automatically adapts between 127V single-phase residential grids and 220V/380V industrial connections without manual switching or efficiency loss.

3-in-1 Integrated Powertrain Topology

Merges the High-Voltage OBC (3.3kW to 22kW), Low-Voltage DC/DC Converter (1.5kW to 3.0kW for 12V/24V auxiliary systems), and PDU into one fluid-cooled or air-cooled sealed housing, reducing spatial footprint by 50%.

ISO 26262 ASIL-D & ANATEL Compliance

Full functional safety architecture featuring dual-controller CAN Bus 2.0B / SAE J1939 communication interface. Fully shielded against electro-magnetic interference (EMI/EMC CISPR 25 Class 5) and ready for ANATEL telemetry integration.

Integrated Onboard Charger Series Specification Matrix

Standard performance parameters for OEM customization. Full custom firmware, output voltage curves, and physical mounting footprints available upon request.

Specification Parameter 3.3kW Integrated OBC + DC/DC 6.6kW Dual-Grid Combo OBC 11kW Three-Phase Commercial 22kW Heavy Truck / Bus OBC
Nominal Input Voltage 110V / 220V AC Single Phase 127V / 220V AC Single Phase 220V / 380V AC Three Phase 380V - 415V AC Three Phase
Output DC Voltage Range 200V - 450V DC / 400V - 750V DC 200V - 480V DC / 400V - 850V DC 250V - 800V DC 400V - 900V High Voltage
Auxiliary DC/DC Output 14V DC @ 100A (1.4kW) 14V / 28V DC @ 150A (2.2kW) 28V DC @ 100A (2.8kW) 28V DC @ 110A (3.0kW)
Peak Conversion Efficiency > 95.5% (SiC Switching) > 96.2% (SiC Switching) > 96.5% (SiC Topology) > 96.8% (Full SiC Module)
Cooling Mechanism Forced Air / Liquid Cool Liquid Cooled (50/50 Glycol) Liquid Cooled (Glycol/Water) Heavy Fluid Heat Exchanger
Ingress Protection IP67 Sealed Housing IP67 / IP6K9K Automotive IP67 / IP6K9K Automotive IP6K9K Submersible Standard
Telemetry & Communication CAN 2.0B / Modbus RS485 CAN 2.0B / UDS / OBD-II SAE J1939 / CAN 2.0B / IoT 4G SAE J1939 / High-Speed CANFD

Localized Application Scenarios Across Brazil

Designed to withstand the operational demands of Latin American topography, logistics, and heavy transport systems.

Last-Mile Urban Logistics & Heavy Cargo Bikes

In congested metropolitan zones like Greater São Paulo, delivery fleets rely on heavy 2-wheel and 3-wheel electric vehicles equipped with 72V swappable lithium battery modules and 4G Modbus telemetry tracking. Our compact 1.5kW-3.3kW onboard chargers feature vibration-isolated potting compounds capable of enduring severe road impacts without solder micro-fractures.

Municipal Electric Buses & Intercity Shuttles

Brazilian transit systems in cities like Curitiba and Salvador require 11kW to 22kW heavy-duty bidirectional (V2G/V2L) onboard chargers. Integrated directly into 600V-750V battery pack architectures, these chargers support nighttime depot equalization charging while interfacing seamlessly with fleet-wide CAN Bus cloud telematics logging platforms.

Agricultural & Off-Road Electric Machinery

For sugarcane and soybean plantation utilities operating in Mato Grosso, humidity and airborne dust present extreme hazards. Our IP6K9K liquid-cooled chargers utilize fully encapsulated thermal gel structures, guaranteeing zero moisture intrusion and stable thermal performance even under ambient temperatures reaching 48°C.

Our OEM/ODM Manufacturing & Export Capabilities

From technical schematic co-design to international door-to-door delivery in Brazil, we offer complete tier-1 manufacturing support.

Custom Hardware & Enclosure Engineering

We offer tailored mechanical footprints, customized liquid inlet/outlet positions, bespoke automotive connector brands (Amphenol, TE Connectivity, Molex), and targeted weight reduction to fit restricted vehicle bay geometries.

Firmware & Protocol Adaptability

Pre-programmed charging algorithms supporting lithium iron phosphate (LFP), NMC, and solid-state cell chemistries. Complete integration with local Brazilian charging protocol standards (NBR 17056, CCS2, Type 2, and CHAdeMO).

Smooth Importation & Logistics to Brazil

Extensive experience handling Brazilian customs procedures (Radar license compliance, NCM classification 8504.40.10, and INMETRO testing documentation). Flexible DDP/FOB/CIF shipping terms directly to Santos, Paranaguá, or Rio de Janeiro ports.

Frequently Asked Questions (Procurement & Engineering FAQ)

Common inquiries from Brazilian EV manufacturers, Tier-1 automotive integrators, and fleet engineers.

How do your Onboard Chargers handle Brazil's unusual 127V / 220V grid volatility?
Our chargers feature ultra-wide input AC voltage tracking topology (85V to 265V AC). The integrated active Power Factor Correction (PFC) automatically detects grid input and regulates phase angle dynamically. This guarantees that whether a fleet vehicle plugs into a residential 127V outlet in São Paulo or a 220V commercial station in Southern Brazil, the unit maintains optimal power factor (>0.99) without overheating or triggering grid fault protections.
What thermal protection measures are integrated for high-ambient Brazilian climates?
We implement multi-stage intelligent thermal derating. The hardware incorporates automotive-grade NTC thermistors across critical components (SiC MOSFETs, planar transformers, and output inductors). If ambient temperatures exceed 55°C or liquid coolant flow decreases, internal firmware automatically adjusts output current to safeguard semiconductor integrity while maintaining continuous power delivery, avoiding abrupt vehicle shutdowns.
Can your units communicate with local Brazilian telematics and fleet management devices?
Yes. Our onboard power converters come equipped with dual CAN 2.0B / SAE J1939 protocols and RS485 Modbus telemetry outputs. They seamlessly integrate with 4G vehicle trackers, smart truck dashcams, and cloud telematics loggers, broadcasting real-time metrics such as charging state-of-charge (SoC), battery voltage, thermal status, fault codes, and AC energy draw.
What are the typical lead times for custom OEM/ODM prototype validation?
For standardized product modifications (connector customization or firmware voltage tuning), functional prototypes are dispatched within 10 to 15 business days. Completely custom mechanical enclosure developments or non-standard PCB form-factors typically require 30 to 45 calendar days, including rigorous ISO 16750 environmental and shock testing.
What regulatory certifications accompany exported chargers bound for Latin America?
All exported units meet CE, IEC 61851-1, IEC 62196, and ISO 26262 ASIL-D functional safety specifications. Electromagnetically, they conform to CISPR 25 Class 5 standards. We supply full technical documentation packages required for Brazilian INMETRO registration and ANATEL radio-frequency approval where wireless telemetry modules are embedded.

Partner with a Trusted OEM/ODM Onboard Charger Exporter

Accelerate your EV manufacturing roadmap in Brazil. Request comprehensive CAD models, engineering datasheets, or schedule a technical consultation with our power electronics OEM team today.

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