Starmax CATL 4S1P 153Ah/174Ah/180Ah NCM Battery Module
Automotive-grade NCM lithium-ion module designed for high-density 5.4 kWh EV battery pack integration with thermal isolation.
Explore our tier-1 engineered lithium battery modules, high-voltage vehicle architectures, fast-charging stations, and light electric vehicle platforms optimized for Berlin's urban mobility grid.
Automotive-grade NCM lithium-ion module designed for high-density 5.4 kWh EV battery pack integration with thermal isolation.
12-inch heavy-duty tires, 80 km/h top speed, optimized for Berlin commuter corridors and fleet operations with 100 km range.
Commercial-grade chassis for outdoor venue management, campus patrol, and unpaved terrain logistics across Brandenburg industrial sites.
Smart OCPP 1.6J compliant DC fast charging station engineered for public car stations and high-voltage motorcycle fast-charging.
Rugged swappable lithium iron phosphate battery packs built for commercial delivery tricycles and high-utilization electric fleets.
Ultra-slim blade architecture delivering superior volumetric efficiency for long-range 2-wheeler and 3-wheeler battery swaps.
Mobile, floor-mounted DC charging station ideal for dealership workshops, fleet depots, and rapid roadside recovery support.
Low-energy-consumption urban motorcycle equipped with onboard fast-charging and smart telemetry for European city micro-mobility.
The urban mobility market in Berlin and across Germany is experiencing a structural paradigm shift driven by stringent decarbonization targets, the expansion of zero-emission zones (Umweltzone), and the enactment of the EU Battery Regulation (EU 2023/1542). Within the light electric vehicle (LEV), high-performance streetfighter, and commercial fleet sectors, the 5.4 kWh EV battery pack has emerged as the definitive volumetric and gravimetric sweet-spot for OEM manufacturers and regional fleet operators.
Historically, light electric two-wheelers relied on low-voltage architecture (48V to 72V). However, low-voltage systems suffer from high current draw under heavy acceleration or sustained autobahn speeds (110–135 km/h), generating excessive resistive heat ($I^2R$ thermal losses) that triggers early BMS throttling. As leading Chinese 5.4 kWh EV battery suppliers, our manufacturing engineering shifts this benchmark by integrating automotive-grade high-voltage (HV) architecture (spanning 100V up to car-grade HV standards). By raising system voltage, operational current is drastically reduced—slashing thermal overhead, maintaining consistent torque delivery, and enabling direct compatibility with Europe’s extensive CCS2 DC public fast-charging infrastructure.
In cold climate conditions typical of Berlin winters, low-voltage batteries experience severe range degradation due to increased internal chemical resistance. Our custom 5.4 kWh battery systems feature integrated PTC self-heating elements and intelligent liquid cooling channels managed by advanced CAN-bus 2.0B Smart BMS. This guarantees optimal operating temperatures between 20°C and 35°C even when ambient temperatures drop to -15°C.
Information Gain Analysis for Automotive Engineers, Distributors, and Fleet Procurement Managers in Germany.
| Architecture Feature | Legacy Low-Voltage Pack (72V 75Ah) | China Top Supplier 5.4 kWh HV Pack (Car-Grade) | Berlin B2B Operational Advantage |
|---|---|---|---|
| Nominal Voltage Range | 60V – 72V DC | 100V – 400V DC Compatible Architecture | Reduces wire harness weight by 35% & thermal loss by 50% |
| Charging Standard | Proprietary AC Wall Box / Slow Socket | Universal CCS2 Combo Plug + Portable AC Onboard | Plugs into 29,000+ public EV car stations across Germany |
| 20–80% Fast Charge Time | 3.5 to 5.0 Hours | Approx. 36 Minutes (DC Fast Charging) | Eliminates commercial downtime for urban delivery fleets |
| High-Speed Thermal Stability | BMS Throttles after 10 mins at >100 km/h | Sustained 135 km/h Top Speed with zero thermal drop | Autobahn-ready performance for German commuting corridors |
| BMS & Telematics Protocol | Basic UART / RS485 Communication | Automotive CAN-Bus 2.0B / IoT Cloud / OTA Enabled | Real-time fleet tracking, geofencing & predictive diagnostics |
| Standard Manufacturer Warranty | 1 to 2 Years Limited Warranty | 8 Years or 80,000 Kilometers | Substantially lowers Total Cost of Ownership (TCO) |
As a top-tier Chinese 5.4 kWh battery manufacturer, our production lines combine tier-1 cell chemistries with robust mechanical casing.
We leverage high-energy-density CATL NCM and prismatic LiFePO4 cells offering volumetric energy densities exceeding 210 Wh/kg. Designed for severe vibration resistance compliant with ISO 16750-3 automotive standards.
Our BMS platform records cycle counts, thermal stress history, and SOH analytics locally and sends them via IoT gateways. Fully compatible with EU 2026 carbon footprint and digital battery passport mandates.
Extruded aluminum casing with laser-welded busbars and structural dielectric potting. Protects cells against road salt, heavy winter moisture, and mechanical impact across rough terrain.
The city of Berlin, with its dense urban center surrounded by sprawling suburban districts such as Potsdam, Spandau, and Köpenick, requires versatile electric vehicle solutions. Our 5.4 kWh lithium battery systems and high-voltage drivetrains are purposefully configured for three primary regional applications:
Commuters travelling daily along the A100 city highway or commuting from Brandenburg into Berlin Mitte demand speeds up to 135 km/h and an authentic motorcycle feel. Powered by our 5.4 kWh HV pack, electric roadsters achieve over 200 km IDC estimated range and rapid top-ups at public CCS2 charging stations during lunch breaks or office hours.
Commercial logistics companies operating in Berlin’s low-emission zones benefit from heavy-duty two-wheelers and tricycles equipped with our ADF swappable or fast-charging 5.4 kWh packs. High cycle stability ensures uninterrupted multi-shift operation with minimal operational downtime.
For commercial operators managing corporate campuses, venue spaces, or municipal services across Berlin, integrated IoT connectivity allows remote fleet administrators to set speed limits, geofence operational boundaries, and monitor real-time battery status via cloud dashboards.
Direct factory capabilities, OEM customization, and localized supply chain support tailored for European importers and vehicle manufacturers.
From voltage optimization (96V to 400V) and sheet-metal enclosure dimensions to customized CAN-bus protocol mapping, our R&D engineers adapt systems to your exact frame geometry.
Every 5.4 kWh pack undergoes rigorous testing: X-ray weld inspection, thermal shock cycling (-40°C to +85°C), 3-axis vibration testing, and 100% automated EOL electrical testing.
We streamline DDP shipping to Berlin, Hamburg, or Frankfurt depots with complete documentation: UN38.3 transport safety test reports, MSDS, CE certification, and CBAM compliance data.
Clear, expert responses to technical, regulatory, and logistics queries regarding 5.4 kWh battery procurement.
High-voltage systems reduce current draw for the same power output, mitigating resistive heat build-up. This enables sustained top speeds on German highways (110–135 km/h) without thermal degradation and unlocks native compatibility with public CCS2 DC fast-charging stations across Europe.
Yes. Our manufacturing facilities comply with carbon footprint declarations, recycled content tracking, and BMS data logging required for the upcoming EU Digital Battery Passport mandates, facilitating seamless entry into the German market.
Our battery packs incorporate smart PTC heating films managed by the internal BMS. When connected to a charger or activated via remote pre-conditioning, the system brings the cells to an optimal operating temp before high-current discharge, preventing cold-weather lithium plating and capacity drop.
Absolutely. We support standard CAN-bus 2.0B, CANopen, and customized Baud rates (250kbps / 500kbps). Our engineering team works directly with your hardware specialists to map CAN IDs and telematics parameters.
All battery shipments include UN 38.3 transport certification, MSDS, CE compliance, RoHS testing reports, and ISO 9001 factory audit documentation required by German customs authorities.
Standard custom prototype development takes approximately 3 to 4 weeks. Following sample approval, mass production orders ship within 25 to 30 days via air or sea freight directly to your指定 location in Germany.
Partner with China’s leading 5.4 kWh EV battery manufacturer. Contact our B2B engineering team today for technical specs, CAD files, sample testing, and custom OEM quotations.